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What is the Difference?

Mar. 07, 2024
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For our most recent guide to the newer blade steels, check out the Ultimate Knife Steel Guide link above.

Q: What are the differences between steel types in blades?

If you have collected knives for a long time, or even if you are new to knives, chances are you have wondered what the differences are between all the types of steel in knife blades. There are lots of different types of steel, and no doubt you have wondered what the best steel is. This resource should help you understand what types of steel should be used for what purposes, and hopefully that can help you make a more educated decision on what steel to use.

All that is needed to make basic steel is a combination of iron and carbon. However, over time it was found that adding different elements to this basic steel substance can increase its toughness or hardness. These added elements account for what is the major difference of most types of steel in blades. It was quickly discovered that there are advantages and disadvantages to each added element. For example, a certain alloy might make a blade harder. The more hard the steel, the longer it will hold its edge (and that means less frequent sharpening), which is great! However, if you harden the blade, you also make the blade less tough, which means the blade is less resistant to shock and impact (not such a good thing). Unfortunately, a blade cannot be both harder, and tougher; as you add toughness, you make the blade less hard and vice versa. Since not all of us have the basic training of a materials scientist, here are a few key differences in steel types that will help you decide what type of blade is best for you.

Ingredients of Steel

First, I will introduce you to the basic ingredients of steel and their uses.

  • Carbon - This ingredient is essential to steel’s creation; all steel will have some amount of carbon. It is the most important hardening element, but as it is added it can reduce the toughness of the material. Carbon reduces the amount that the knife will wear over time. So, the amount of carbon in the blade tells you a lot about the quality of the steel. Low carbon means there is (.3% or less), medium has between (.4-.7%), and high is (.8% and above).
  • Chromium - Combats corrosion. Stainless steel knives will have chromium as a major ingredient, typically at a minimum of 12%. Chromium will also increase the strength of a knife, but adding chromium in large amounts decreases toughness.
  • Cobalt - Strengthens the blade.
  • Copper - Combats corrosion.
  • Manganese - Hardens the blade. If added in high quantities it can increase brittleness.
  • Molybdenum - Maintains the steel's strength at high temperatures.
  • Nickel - Adds toughness.
  • Nitrogen - This element is sometimes used as a replacement for carbon in steel.
  • Phosphorus - Improves strength.
  • Silicon - Increases strength. Also, removes oxygen from the metal while it is being formed.
  • Sulfur - Increases machinability but decreases toughness.
  • Tungsten - Increases wear resistance.
  • Vanadium - Increases wear resistance and makes the blade harder.

Types of Steel

There are literally thousands of types of steel. Among them, the most common are carbon steels, alloy steels, tool steels, and stainless steels. Each of these types of steel has a designation system that gives them a specific number. I will give you one example: In the SAE (Society of Automotive Engineers) designation system, carbon steel and alloy steel are designated by a four digit number, where the first digit indicates the main element, the second digit indicates the secondary element, and the last two digits indicate the amount of carbon, in hundredths of a percent by weight. So, this means that 1095 steel would be .95% carbon. In addition, in the SAE system any steel starting with a letter is classified as tool steel.

Plain carbon steels are steels that contain iron, carbon, and a small amount of manganese. In contrast, alloy steels have a specified composition and contain certain percentages of vanadium or molybdenum, and they also typically have a larger amount of manganese. Tool steel contains tungsten, molybdenum, and other alloying elements.

I. Plain Carbon Steels

The 10XX (1045, 1095) Steels - 1095 is the most common 10XX steel (or "high carbon" steel) used for knife blades. Steel in the range 1045-1095 are used for knife blades, although 1050 is more commonly seen in swords. 1045 steel has less carbon (.45%), where 1095 has more (.95%), inversely 1095 has less manganese and 1045 has more. So in essence, 1095 steel would have more wear resistance, but would also be less tough. 1045 holds an okay edge, 1095 steel holds an edge great, and is easy to sharpen. The major drawback to this type of steel is that it rusts easily. Because of this issue, you will often see 1095 blades with some type of coating to combat rust. If you buy a knife with this type of blade, be sure to store it well and you should have no problem.

Popular High Carbon Steel Knives:

II. Alloy Steels

5160 Steel - This is plain carbon steel (1060) that has been mixed with a little bit of chromium. There is not enough chromium to make it a stainless steel, but the chromium has been added to strengthen the material. This type of steel is known for its outstanding toughness. This type of steel typically has .56-.64% carbon.

Popular 5160 Steel Knives:

III. Tool Steels

52100 Steel - This is high carbon tool steel. It typically has .98-1.10% carbon. This steel is harder than many others, and consequently it holds an edge well. This is one of the best steels to use if you are worried about it holding an edge. This material is used often for hunting knives. The major drawback to this steel is that it has less chromium than other steel and consequently can rust.

A2 Steel - This is very tough steel. However, it has less wear resistance than other tool steels. This steel is often used for custom made combat knives because of its toughness. It has a carbon content range of 0.95-1.05%. This steel does not contain lots of chromium (typically around 5%) and needs to be maintained carefully to avoid rust. It will often be coated on a knife blade to avoid this issue.

Popular A2 Steel Knives:

CPM 10V Steel - CPM stands for Crucible Particle Metallurgy, which is a brand name. This is one of the most wear resistant tool steels. It also has decent toughness for a tool steel. This is a great choice if you are looking for something with lots of wear resistance, but is not a really tough material.

CPM 3V Steel This steel was designed to be tough while also being a high wear resistance steel.

Popular CPM-3V Steel Knives:

CPM M4 Steel - This steel has excellent wear resistance and toughness. Has about 1.42% carbon.

Popular M4 Knives:

D2 Steel - This steel has high chromium content, just less than what might classify it as stainless steel. Because of this it has good rust resistance. It is much tougher than most stainless steels, but not as tough as most of the other tool steel. This steel does have excellent wear resistance. It has great edge retention but can be very difficult to sharpen. This is also a tough material to mirror polish, so it you will almost never see it that way. Its carbon content is 1.50-1.60%.

Popular D2 Knives:

L6 Steel - This steel is tough and holds an edge well. However, like other non-stainless steel it rusts easily. Some consider this to be one of the best steels available for cutlery. It is also used frequently in saw blades, but any knife made from this material needs consistent maintenance.

M2 Steel - This steel is extremely heat resistant. It has about .85% carbon. It holds an edge really, really well, but it can be brittle on large knives.

O1 Steel - This material has good edge retention, because it is hard material. Its major problem is that it rusts rather quickly if it isn't maintained. It has a carbon content range of .85-1.00%.

Popular O1 Knives:

O6 Steel - This is a much tougher metal than 0-1. This is one of the absolute best edge retention steels.

W2 Steel - This steel is basically plain carbon steel with extra carbon. It is very hard and holds an edge well.

IV. Stainless Steels

As discussed above, stainless steel knives will have chromium as a main ingredient, typically at a minimum of 12%.


The 400 SERIES:

420 Steel - Has about .38% carbon. The low carbon content means that this steel is very soft, and doesn't hold an edge well. It is low quality, low cost material. Many cheap knives tend to be made of this material because of its cost. Blades made from this material need to be sharpened frequently, and often chip. On the bright side, all 420 stainless steel is extremely rust resistant. This means that one of the best uses for this material is to make diving knives because of their constant contact with saltwater. Sometimes, you will also see 420J. 420J is the lowest quality 420 steel, but is also the most rust resistant.

440 Steel - There are three different types of 440 steel, the hardest part of telling them apart is that often steel makers mark 440 on the tang of the blade and not the letter grade. This is especially true when it is one of the lower grades. This has led certain knife manufacturers to rename 440C as other things in order to differentiate the quality of the product.

Popular 440 Knives:

440A Steel - Has a carbon content range of .65-.75%. This is a low cost stainless steel. It is the most rust resistant of 440 steel, and 440C is the least rust resistant of the three. However, the 400 series are some of the most rust resistant knives out there.

Popular 440A Knives:

440B Steel - Very similar to 440A but has a higher carbon content range (.75-.95%).

440C Steel - This has a carbon content range between .95-1.20%. This is considered a higher end stainless steel. This alloy is one of the most common in knives. It is wear resistant, and it is a hard steel.

Popular 440C Knives:

425M Steel - This is a material similar to the 400 series that has .5% carbon and is used by Buck knives.


154 CM Steel - This is high quality steel. It has a carbon content of 1.05%. It holds an edge well and is hard steel. It actually has pretty good toughness for how hard the steel is as well. It is tougher than 440 C. Some go as far as to call this super steel. This steel often gets compared to ATS 34 because the two are so similar. Some people prefer this steel to ATS 34 because this one is made by Crucible, an American company.

8Cr14MoV Steel - This steel is very similar to AUS-8. It is manufactured in China and has about .75% carbon content.

9Cr13CoMoV Steel - This is 440 steel with extra cobalt mixed in to strengthen the blade. Has about .85% carbon.

AEBL Steel - This steel is similar to 440 B.


ATS Series:

ATS 34 Steel - This steel is very similar to 154 CM. It has 1.05% carbon. It is also one of those classified in the super category. There are lots of high-end custom knives that use this steel.

ATS 55 Steel - This steel does not have the vanadium that is present in both ATS-34 and 154-CM. This means that it does hold an edge as well, and has also been reported to be less rust resistant than ATS-34. It has a carbon content of 1.00%.


The AUS Series (Japanese Stainless Steel):

The biggest improvement of the AUS series over the 400 Series is the addition of vanadium which improves wear resistance and gives good toughness. It also reportedly makes the steel easier to sharpen.

Further reading:
Are gas titanium clad plates the future of sustainable construction?
Is Stainless Steel Cladding Plate the Future?
The Ultimate Guide to Stainless Steel Cladding
Everything You Need to Know About Aerospace Titanium Clad Plates!

AUS-6 Steel - Has .65% carbon. This is a low quality steel, comparable to 420.

AUS-8 Steel - Has .75% carbon. Cold Steel has made popular use of this steel. This is tough steel, and holds an edge well.

AUS-10 Steel - Has 1.1% carbon. This steel is comparable to 440C. It has more vanadium and less chromium than 440C so it is slightly tougher, but also a little less rust resistant.


BG 42 Steel – This is a relatively new stainless steel that has excellent rust resistance. It is gaining popularity as custom knife makers begin using this steel.

Bohler M390 Steel - Has 1.9% carbon. This material is very stain resistant and has excellent wear resistance. It has vanadium as an additive, consequently is a popular hard steel. This is also the type of steel used most often for surgical applications.

Bohler N680 Steel - Has .54% carbon. This is another very hard steel that is highly stain resistant, and so is good for salt water applications.

N690 Steel - Has 1.07% carbon. This steel is made in Austria and is very similar to 440C.

Gingami 1 Steel (GIN 1) – This is a wonderful stainless steel. It has .80-.90% carbon. It has good edge retention.


SXXV Series (CPM):

This series is becoming quite popular because of its strength, ability to resist rust, and how well it holds an edge. These are difficult steels to sharpen though, if you do need to give them an edge. All of these knives are very wear resistant. This type of steel is also very difficult to mirror polish, so you will almost never see it. The 30, 60, and 90 in this series stand for 3%, 6%, and 9% vanadium in the alloy respectively.

S30V Steel – This steel was designed to be used for knives. This steel is very tough, and yet still has great wear resistance. For how tough the steel is, it actually has very good hardness also, which is why many consider it to be one of the best choices for knife making. It has a carbon content of 1.45%.

S60V(CPM T440V) Steel - This stainless steel has high wear resistance. It has lots of vanadium, and also has a carbon content of 2.15%. It is just a step above S30V. Currently, this steel is not commonly used.

S90V(CPM T420V) Steel - This steel has superior edge retention. However, it can be almost impossible to sharpen. Right now custom makers are the only ones using this type of steel. Its carbon content is around 2.30%.


VG 10 Steel - This is another type of steel that gets referred to as super steel. It is a very high end stainless steel. It has vanadium which gives it extra toughness. This steel holds an edge really well. It is also very rust resistant. It has a carbon content of 0.95-1.05%.

X15 Steel - Has .40% carbon. This is a French steel that was developed for the airplane industry. It was developed to resist corrosion in the worst possible conditions. It is the most stain resistant steel on the market, and is a hard material. It is not very tough, but is especially good material for diving knives.

Z60CDV14 Steel - This steel is similar to 440A. It is supposed to hold an edge slightly better than the 440 steels. It has about .40% carbon.

V. Damascus Steel

If you have ever watched the TV show Highlander, you have probably heard of Damascus steel. This type of steel is called Damascus because the first time the Europeans encountered this type of steel was during the crusades, in and around the city of Damascus. There are some reports that when the first Damascus steel was encountered it would cut through the sword blades that the Europeans were using. This is reportedly because the material was the perfect mixture of tough steel and hard steel. In the Middle East this type of steel had been made for thousands of years, but the knowledge of how to work this metal was lost at some point. Consequently, the type of Damascus made today is not produced the same way that it was made anciently. Today, pattern welded steel is made to reproduce the look of ancient Damascus steel. This type of steel is made by taking two (or more) layers of different types of steel and folding them together. As an example of how this might work, think of Play-doh that you played with when you were a kid. If you were to take two different pieces of Play-doh and fold them together over and over again, you have an idea of how this type of steel is made. After the two different steels are folded together, the steel is acid etched. The color contrast and patterns on the blade comes from the fact that the two types of steel etch differently. Damascus steel is considered a precious metal, because it is difficult to make, and can result in very beautiful knife blades. This means that knife blades made with Damascus tend to be expensive and only used for custom blades.

VI. Ceramic Blades

Ceramic blades do not rust, so they are popular for use in scuba knives. This material is really, really hard so it almost never needs to be sharpened. It can be almost impossible to sharpen them, but as a trade off ceramic blades are often very brittle.

VII. Titanium Blades

Titanium is popular because it is lightweight and very tough. It does not hold an edge very well so it doesn't usually make a really good blade, but it has been used in diving knives and some custom knives.

VIII. Stellite 6-K

Stellite is a special material that has no iron in it. This is a very tough material.


For a more up-to-date guide to knife steel, check out our Ultimate Blade Steel Resource.

Stainless steel can be broken down into three major groups Austenitic, Ferritic and Martensitic

Austenitic Grades

Suncor Stainless mainly uses grade 304 and 316 stainless steel from the 300 series. Grade 304 and 316 are the most important members of the Austenitic family and are the most widely used. The Austenitic grades are generally nonmagnetic and hardenable only by cold working. However, they can be magnetic to a small degree, especially in formed parts. They can be softened by “annealing” heat treating.  

Ferritic Grades

Suncor Stainless does not typically use ferritic grades of stainless steel. Ferritic grades are magnetic and nonhardenable.  

Martensitic Grades

The Martensitic grades are hardenable by heat treatment and are magnetic. Varieties such as grade 440 find major applications as products that must resist atmospheric oxidation, mildly corrosive chemicals and wet or dry corrosion. This type contains up to 1% carbon. Suncor uses this type in some products such as Quick Attach Wedges, however, these parts have a plating to protect against further corrosion.

Typical Contents of Stainless Steel

  • Nickel – to stabilize the austenitic structure, improve forming properties, increase ductility, high temperature strength and corrosion resistance (particularly in industrial and marine atmospheres, chemical, food and textile processing industries).
  • Silicon – to increase scaling resistance and resist carburizing at high temperatures.
  • Manganese – to improve hot working properties, increase yield and tensile strengths (above 2%), partially replace nickel and stabilize the austenitic structure.
  • Molybdenum – to increase corrosion resistance (particularly in sulfite, sulfate, acetic acid and acetate solutions and salt water atmosphere), increase creep resistance, increase strength at elevated temperatures, expand range of passivity and counteract tendency to pit.
  • Titanium, Columbium and Tantalum – to prevent intergranular corrosion by stabilizing the carbon as titanium or columbium carbides instead of chromium carbides, produce finer grain size, reduce stretcher strains from drawing and forming in type 430.
  • Sulfur, Phosphorus and Selenium – to improve machinability.
  • Additional Chromium – to increase scaling, wear and corrosion resistance and increase tensile strength.

Types and Grades of Stainless Steel

Austenitic

Type 301: contains less chromium and nickel than 302 for more work hardening.

Type 302: is the basic type of the 300 series, 18% chromium – 8% nickel group. It is the renowned 188 stainless and is the most widely used of the chromium nickel stainless and heat resisting steels.

Type 303: contains added phosphorus and sulfur for better machining characteristics. Corrosion resistance is slightly less than 302/304.

Type 303Se: contains Se and P added to improve machinability.

Type 304/304L: chromium and nickel increased and carbon lowered to reduce carbide precipitation and increase corrosion resistance. Carbon is lowest in 304L for welding applications.

Type 305: has increased nickel to lower work hardening properties.

Type 309/309S: have added chromium and nickel for more corrosion resistance and high temperature scaling resistance. 309S contains less carbon to minimize carbide precipitation.

Type 310S: have higher nickel content than 309/309S to further increase scaling resistance. 310S contains less carbon than 310 to minimize carbide precipitation.

Type 316 (Cast 316 is called CF8M) and 316L (Cast 316L is called CF3M): contain substantial molybdenum additions for improved corrosion resistance (particularly pit type corrosion), creep resistance and high temperature strength. The carbon content in 316L is low for welding purposes and also reduced corrosion.

Type 321: contains titanium to tie up the carbon and avoid chromium carbide precipitation in welding.

Type 330: ultra high nickel content provides best corrosion resistance to most furnace atmospheres. This grade has a low coefficient of expansion, excellent ductility and high strength.

Type 347 – 348: have columbium tantalum added to tie up the carbon and avoid chromium carbide precipitation in welding. Use for temperatures from 800 to 1,650 degrees Fahrenheit.

Ferritic

Type 405: contains 12% chromium with aluminum added to prevent hardening.

Type 430: is the basic type in the ferritic group, possessing good ductility and excellent resistance to atmospheric corrosion. Its scaling resistance is higher than 302 in intermittent service and somewhat lower in continuous use.

Type 430F/430Se: have sulfur and selenium (respectively) added for increased machinability.

Type 442: has added chromium for improved resistance to scaling.

Type 446: has higher chromium content (27%) for added scaling resistance and is the highest of the standard straight chromium types. Alloys with over 30% chromium become too brittle to process.

Martensitic

Type 410: is the basic Martensitic type. It is the general purpose corrosion and heat resisting chromium stainless steel. It can be hardened by thermal treatment to a wide range of mechanical properties. It can be annealed soft for cold drawing and forming. This grade is always magnetic.

Type 403: is a special high quality steel made for blades and buckets for steam turbine and jet engine compressors. This grade is eminently suited for very highly stressed parts. This material is magnetic in all conditions.

Type 416/416Se: are modifications of type 410, being the free machining, non-seizing, non-galling alloys. These properties are obtained by the addition of sulfur or selenium to Type 410. This is a heat treatable grade with corrosion resistance and other characteristics closely approaching those of type 410.

Type 420: is a chromium stainless steel capable of heat treatment to a maximum hardness of approximately 500 Brinell. It has a maximum corrosion resistance only in the fully hardened condition. Type 420 is magnetic in all conditions.

Type 431: is a nickel bearing (1.252.00%) chromium stainless steel which may be heat treated to high mechanical properties. It is magnetic in all conditions of use. It has superior corrosion resistance to types 410, 416, 420, 430 and 440 stainless steels.

Type 440C: is the stainless steel that can be heat treated to the highest hardness of any of the stainless steels.

What is the Difference?

Grades of Stainless Steel

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